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Flowserve WIKO Barrel Pump

By Flowserve · more summaries from this channel

6 min video·en··24222 views

Summary

The Flowserve Wiko barrel pump is a next-generation, custom-engineered solution designed to meet the extreme pressure requirements of ultra-deep subsea oil recovery through water injection.

Key Points

  • Oil exploration companies need enhanced recovery methods for hard-to-reach oil, potentially increasing yields by 20-30% and extending field life. 
  • Water injection, using high-pressure seawater or produced water, is a key method for enhancing oil recovery in deep subsea reservoirs. 
  • Achieving ultra-high pressures (500-1000 bar) for water injection presents significant challenges in pump design, including hydraulics, impeller thrust compensation, and casing distortion. 
  • The Flowserve Wiko barrel pump is an opposed impeller, multi-stage, double-case pump designed to handle pressures up to 1,000 bar. 
  • Its opposed impeller configuration significantly reduces axial thrust loads, improving reliability and pump life in high-pressure applications. 
  • The pump features a single-piece crossover construction for a more compact design, shorter bearing spans, and improved rotor dynamics. 
  • A large shaft rotor construction is engineered to withstand high stage pressure forces, arduous fluid characteristics, and high rotational speeds with minimal deflection. 
  • The Wiko pump incorporates a removable inner cartridge design for quick maintenance and minimal downtime, allowing for complete internal component replacement. 
  • Materials are specifically selected for corrosive and erosive environments, including super duplex or forged carbon steel with Inconel cladding and tungsten carbide overlays for wear resistance. 
  • The pump utilizes heavy-duty, 360-degree bearing housing brackets to enhance stiffness and reliability, and its hydraulic design is custom-engineered using advanced computational tools. 
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Flowserve WIKO Barrel Pump

Flowserve WIKO Barrel Pump

The Flowserve Wiko barrel pump is a next-generation, custom-engineered solution designed to meet the extreme pressure requirements of ultra-deep subsea oil recovery through water injection.

Key Points

Oil exploration companies need enhanced recovery methods for hard-to-reach oil, potentially increasing yields by 20-30% and extending field life.
Water injection, using high-pressure seawater or produced water, is a key method for enhancing oil recovery in deep subsea reservoirs.
Achieving ultra-high pressures (500-1000 bar) for water injection presents significant challenges in pump design, including hydraulics, impeller thrust compensation, and casing distortion.
The Flowserve Wiko barrel pump is an opposed impeller, multi-stage, double-case pump designed to handle pressures up to 1,000 bar.
Its opposed impeller configuration significantly reduces axial thrust loads, improving reliability and pump life in high-pressure applications.
The pump features a single-piece crossover construction for a more compact design, shorter bearing spans, and improved rotor dynamics.
A large shaft rotor construction is engineered to withstand high stage pressure forces, arduous fluid characteristics, and high rotational speeds with minimal deflection.
The Wiko pump incorporates a removable inner cartridge design for quick maintenance and minimal downtime, allowing for complete internal component replacement.
Materials are specifically selected for corrosive and erosive environments, including super duplex or forged carbon steel with Inconel cladding and tungsten carbide overlays for wear resistance.
The pump utilizes heavy-duty, 360-degree bearing housing brackets to enhance stiffness and reliability, and its hydraulic design is custom-engineered using advanced computational tools.
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